Observe declared changeover phases

Name phases and tap actual last-good, phase and first-good boundaries.

For operators

Read these instructions on any device. Watch or practise a chapter on a desktop or laptop, with a desktop or mobile application layout. Demonstrations use sample data and simulated scanners.

Observe declared changeover phases

  1. Start a local timing study

    Start a local timing study.

    This lesson times your real practice taps with the browser clocks. It never measures a machine or validates a labour standard.

  2. Capture the exact station code

    Capture the exact station code.

    000017 is declared context. Scanning a station never starts the clock or operates a machine.

  3. Describe the observed activity

    Describe the observed activity.

    The activity is the observer’s description. It does not identify an employee or determine performance.

  4. Choose phase-by-phase changeover

    Choose phase-by-phase changeover.

    Last-good and first-good are your declared observation boundaries. The factory’s normal acceptance process still applies.

  5. Name the first observed phase

    Name the first observed phase.

    Give the first phase a plain name before timing begins.

  6. Move to changeover timing

    Move to changeover timing.

    Check the station, activity and first phase before starting your observation.

  7. Declare the last-good boundary

    Declare the last-good boundary.

    Start the real browser timer at your declared boundary. This is an observation, not an inspection decision.

  8. Name the next phase

    Name the next phase.

    Prepare the name before tapping the phase boundary.

  9. Record a phase boundary

    Record a phase boundary.

    The first phase ends and Fit tooling starts on this actual tap. All known phases contribute to whole changeover.

  10. Declare the first-good boundary

    Declare the first-good boundary.

    Finish the observation and review the known phases. A complete elapsed total never grants product release.

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